Kayan takalma na musamman daga Huntsman Polyurethanes yana zaune a tsakiyar sabuwar sabuwar hanyar yin takalma, wanda ke da damar canza samar da takalma a duniya. A cikin babban canji zuwa taron takalma a cikin shekaru 40, Kamfanin Simplicity Works na Sipaniya - aiki tare da Huntsman Polyurethanes da DESMA - sun haɓaka sabon tsarin samar da takalma na juyin juya hali wanda ke ba da damar canza wasanni ga masana'antun da ke neman samar da samfurori kusa da abokan ciniki a Turai da Arewacin Amirka. A cikin haɗin gwiwar, kamfanoni uku sun ƙirƙiri hanya mai sarrafa kansa sosai, mai tasiri mai tsada don haɗawa da sassa biyu masu girma dabam, a cikin harbi ɗaya, don samar da maras kyau, babba mai girma uku.

Fasahar haɗin gwiwa ta 3D mai sauƙaƙan ƙaƙƙarfan haƙƙin mallaka ita ce ta farko a duniya. Ba buƙatar dinki ba kuma ba mai dorewa ba, tsarin yana haɗa dukkan sassan takalma a lokaci guda, a cikin 'yan daƙiƙa kaɗan. Ya fi sauri kuma mai rahusa fiye da fasaha na masana'antun takalma na al'ada, sabon fasaha za a iya daidaita shi don dacewa da buƙatun kuma ya riga ya tabbatar da shahara tare da yawancin manyan kamfanonin takalma na takalma - yana taimaka musu su kawo nauyin samar da gida a cikin layi tare da ƙananan ƙasashe masu tsada.

Fasahar Haɗawa ta 3D tana ɗaukar ƙirar ƙirar ƙirar 3D da aka kirkira ta Ayyukan Sauƙi; na musamman tsara, kayan allura daga Huntsman Polyurethanes; da kuma na'urar sarrafa allura ta DESMA na zamani. A mataki na farko, ana sanya ɗaiɗaikun abubuwan da ke sama a cikin ƙirar, a cikin ramummuka waɗanda keɓaɓɓun tashoshi masu kunkuntar - ɗan kama da haɗa wasan wasa tare. A counter mold sa'an nan kuma danna kowane yanki a wuri. Ana yin allurar hanyar sadarwar tashoshi tsakanin manyan abubuwan da ke sama, a cikin harbi guda, tare da babban aikin polyurethane wanda Huntsman ya haɓaka. Sakamakon ƙarshe shine takalmin takalma, wanda aka haɗa tare da kwarangwal, skeleton polyurethane, wanda yake aiki da mai salo. Don samun kyakkyawan tsarin kumfa na polyurethane mai inganci, wanda ke samar da fata mai ɗorewa, tare da babban ma'anar rubutu, Ayyukan Sauƙi da Huntsman sun yi bincike sosai kan sabbin matakai da kayan aiki. Akwai shi a cikin launuka daban-daban, nau'in layin polyurethanes da aka ɗaure (ko ribways) na iya zama daban-daban ma'ana masu zanen kaya za su iya zaɓar zaɓuɓɓuka masu sheki ko matt haɗe tare da wasu da yawa, shimfidar yadi-kamar ƙare.

Ya dace da ƙirƙirar kowane nau'in takalma, kuma masu jituwa tare da nau'ikan roba da kayan halitta daban-daban, Fasahar haɗin gwiwa ta 3D na iya sa samar da takalma a waje da ƙarancin kuɗin aiki na ƙasa mafi tsada. Ba tare da sutura don dinki ba, tsarin samarwa gabaɗaya yana da ƙarancin aiki mai ƙarfi - yana rage sama da ƙasa. Farashin kayan kuma ya yi ƙasa da ƙasa saboda babu wuraren da suka mamaye da ƙarancin sharar gida. Daga mahallin mabukaci akwai ƙarin fa'idodi. Ba tare da layukan saƙa ko ɗinki ba, kuma babu wani abu mai ninki biyu, takalma suna da ƙarancin juzu'i da maki masu matsa lamba, kuma suna da halaye kamar safa biyu. Takalmi kuma sun fi hana ruwa saboda babu ramukan allura ko layukan kabu.

Ƙaddamar da Ayyukan Sauƙi' 3D bonding tsari ya ƙare shekaru shida na aiki ga abokan tarayya uku, waɗanda suka yi imani da sha'awar fasahar fasahar don rushe nau'ikan samar da takalma na al'ada. Adrian Hernandez, Shugaba na Sauƙaƙe Ayyuka kuma mai ƙirƙira 3D Bonding Technology, ya ce: "Na yi aiki a cikin masana'antar takalmi na tsawon shekaru 25, a cikin ƙasashe da nahiyoyi daban-daban, don haka na saba da rikitattun abubuwan da ke tattare da samar da takalma na yau da kullun. sabon tsari mai tsattsauran ra'ayi wanda zai iya sa samar da takalma a Arewacin Amurka da Turai ya fi tasiri, yayin da kuma yana kara jin dadi ga masu amfani da ra'ayi na kare haƙƙin mallaka, na fara neman abokan hulɗa don tabbatar da hangen nesa na ga DESMA da Huntsman."

Ya ci gaba da cewa: "Aiki tare a cikin shekaru shida da suka gabata, ƙungiyoyin mu uku sun haɗu da ilimin su da ƙwarewar su don ƙirƙirar tsari tare da yuwuwar girgiza sashin takalma. Lokaci ba zai iya zama mafi kyau ba. A halin yanzu, an kiyasta 80% na shigo da takalma na Turai daga ƙasashen da ke da tsada. su yi haka kawai, samar da takalman da suka fi tattalin arziki fiye da waɗanda aka ƙirƙira a Asiya - kuma hakan ya kasance kafin ƙididdige ƙimar kuɗin sufuri.

Johan van Dyck, Global OEM Business Development Manager a Huntsman Polyurethanes, ya ce: "Taƙaice daga Sauƙaƙan Ayyuka yana buƙata - amma muna son ƙalubale! Suna so mu haɓaka tsarin polyurethane mai amsawa, wanda ya haɗu da kyawawan kaddarorin mannewa tare da matsanancin kwararar samfur. Kayan kuma dole ne ya sadar da ta'aziyya da kwantar da hankali, tare da kyakkyawan kammalawa, yana da shekaru masu yawa na fasahar haɓaka fasahar fasaha ta amfani da fasahar zamani. Tsarin, tare da gyare-gyare daban-daban da ake buƙata a hanya, amma a yanzu muna da dandalin juyin juya hali na ko dai daya ko biyu-harbi bonding.

Christian Decker, Shugaba a DESMA, ya ce: "Mu ne jagoran fasaha a cikin masana'antun takalma na duniya kuma muna samar da masana'antun da injunan ci gaba da kayan aiki fiye da shekaru 70. Ka'idodin fasaha, sababbin abubuwa, dorewa, samar da takalma na atomatik, zauna a tsakiyar kasuwancin mu, yana sa mu zama abokin tarayya na halitta don Sauƙaƙan Ayyuka. Polyurethane, don baiwa masu kera takalma hanyar yin takalma na zamani, a cikin ƙasashe masu tsadar aiki, ta hanyar tattalin arziƙi.

Sauƙaƙan Ayyuka' Fasahar haɗin gwiwa ta 3D mai sassauƙa ce - ma'ana masana'antun takalma za su iya zaɓar amfani da ita azaman babbar dabarar haɗawa ko haɗa ta da hanyoyin ɗinki na gargajiya don aiki ko dalilai na ado. Ayyukan Sauƙi suna riƙe haƙƙin haƙƙin mallaka don fasaha da ƙirar injiniyoyi don abokan ciniki ta amfani da software na CAD. Da zarar an tsara samfurin, Ayyukan Sauƙi suna haɓaka duk kayan aiki da ƙirar da ake buƙata don samar da takalma. Wannan sanin-yadda ake canjawa wuri zuwa masana'antun cike da injuna da ƙayyadaddun bayanai na polyurethane da aka ƙaddara tare da haɗin gwiwar Huntsman da DESMA. Tare da 3D Bonding Technology iya muhimmanci rage samar da farashin, wani rabo daga cikin wannan ceton da aka tattara a matsayin sarauta ta Sauƙi Works - tare da DESMA samar da dukan zama dole injuna da aiki da tsarin, da kuma Huntsman isar da mafi kyau polyurethane aiki tare da 3D Bonding Technology.